Maximizing Jetter Hose Life

How long will a typical sewer line jetter hose last? That is about as easy to answer as trying to estimate when a jetter’s pump will break down.

A hose is a consumable; it’s not going to last forever. There is no hard-fast rule for how long a hose will last. Hoses are subjected to a harsh environment. Operators often don’t know what they are getting into, and can destroy a hose the first time they put it into a pipe.  On the other hand, there are some simple and relatively inexpensive things you can do to prolong the life of your hose. First and foremost – shield your hose from sharp edges on things like manhole covers, corrugated pipe or broken pipes using a protective sleeve, generally known in the industry as a tiger tail.

Every time you use a hose without a tiger tail, you run the risk of tearing the outer jacket of the hose. Once you get a nick in the outer jacket it reduces the hose’s effectiveness. Tiger tails come in various diameters and lengths. Each one includes a tie-off rope that workers attach to a fixed object near a friction point, like the edge of a broken pipe in the opening of a manhole trough. The tiger tail stays in one place while the jetter hose moves through it, unimpeded by sharp edges. Another useful tool is a manhole roller guide, which also protects the hose from sharp edges as it passes through the manhole opening. Some companies make manhole rollers for use both at street level and down inside the manhole where the hose enters the pipe at the trough.

Regularly cleaning hoses helps extend their life, so operators should wipe down a hose as it is being pulled back to the hose reel. Hoses can come into contact with damaging chemicals and waste gases. You don’t want residue from waste eating away at the hose. Having a clean hose also minimizes odors when storing in a closed space. Also, it is difficult to detect nicks and cuts on a hose that is grimy and dirty.

Another suggestion is for operators to use a leader hose, typically a 10-15 foot long rubber hose that attaches to the front end of the jetting hose at one end and the jetter nozzle at the other end. This hose is also called a sacrificial hose because it takes the brunt of the load as it goes through the pipe. Because it is rubber, a lead hose is more flexible than the thermoplastic-coated jetter hose, so it can make its way through bends in pipes easier. The leader hose is cheaper to replace than the jetter hose and you can afford to have 2-3 extras on hand in case you damage one in the field. Just grab a spare from the shop, unscrew the old one and screw on the new one and you’re up and running again. The leader hose also boosts jobsite safety. When operators see one emerge from the line they know the end of the hose will follow shortly, alerting them to power down the pump.

Finally, another way to increase the life of your hose is to regularly inspect every inch of the hose for nicks and cuts. It is suggested that you perform an inspection at the start or end of a job, or even both. Some supervisors have their crew take the hose completely off the hose reel every week laying it out in the parking lot for a thorough inspection. If a worker finds a defect, they tag it out and the hose gets repaired or replaced. This is very time consuming but may well be the most valuable half-hour that the operators spend each week. There is a lot at stake when a hose goes. The braid on a jetter hose is like a suspension bridge; when the strands starts to break away, eventually the bridge is going to fail.

It is understandable that operators may not want to take the time to inspect their equipment and especially the hose. This inspection can help prevent costly damage and terrible accidents though. Also note that hose repairs can not be done with a hose clamp and duct tape. There is no way that’s going to hold back water at 3,000 psi. Take the time to inspect and be safe.

OMAG has a grant for Sewer Maintenance Equipment. To learn more about this grant go to www.omag.org, click on “free services” then “grants and scholarships” and look for Sewer Maintenance Equipment Grant.

6 Things to Consider Before You Jet a Pipe

High-pressure water cleaning systems have become the tool of choice for maintaining sanitary sewer systems, because of their effectiveness in dealing with grease and sludge, along with their ability to partner with pipe inspection cameras. However, before you fire up your jetter and go off to battle underground monsters, there are six things to keep in mind.

1.    What the heck is down there?

•  Jetters do a great job on soft stoppages like grease, sand sludge, and even ice. However, when it comes to roots, they are not the preferred tool for the job. If you’re not sure what is happening in the line, you can try to send an inspection camera down to take a look, but if the line is blocked you won’t be able to see much. Remember, cameras can’t see underwater any better than you can. So how can you tell what the blockage is?

•  First, if the line in question has anything to do with food service, there is a better than even chance that grease is the problem. Using your powers of deduction, you can conclude that blockages in lines leading from restaurants, multi-family dwellings, and any kind of institution involving food service (schools, nursing homes) are likely to be made by grease and maybe rags. The same is true if the pipe in question originates in a factory or industrial facility that flushes lubricants, solvents, or any type of organic material down the drain. Also depending on where you are, sand can be a persistent problem.

 2.    Shake, Rattle, and Roll

•  Does your jetter unit have a way to vibrate the hose while it is in the pipe? The vibration function is used to break up the surface friction between the hose and the pipe, so you don’t get the hose stuck. One of the first things contractors noticed when they invented jetting some 40 years ago, was that when you connect a hydraulic hose and rear facing nozzle to a pressure washer and shove it down a pipe, there is a chance of getting the hose stuck. And anytime that happens it’s the beginning of a long day, because you’re going to need to get the excavator out. That is why every legitimate manufacturer of high-pressure jetters today has a feature that allows you to vibrate the hose while in use.

 3.    Yes, size matters

•  Are you using the correct size of hose for the pipe, you are trying to clear? Another excellent way to get your hose stuck in a pipe is by using the wrong size hose, which is surprisingly easy to do. When working with high-pressure water, the philosophy is to use the largest hose that will fit into the pipe. This is because hoses with a larger inside diameter don’t have as much pressure loss due to water friction. All things being equal, the larger the hose, the more pressure at the nozzle. The more pressure at the nozzle the easier it is to do the job.

 4.    Check your water

•  Since high-pressure water is doing the work down the line, it makes sense that you have enough of it. If you happen to be using a large device with a holding tank, such as a trailer jetter, your only challenge is to make sure the tank doesn’t run dry. Most of these units have an automatic shut-off that keeps this you from making this mistake. However, if you are using a jetter that draws water from a garden hose, a little more attention is required. Most municipal and well water systems in North America deliver approximately 5-6 gallons a minute in flow, but it is recommended that you make no assumptions. Get a 2-gallon bucket and measure how much time it takes to fill it. If you’re close, don’t take the chance, because you could accidentally starve the pump of water and cause cavitation. Cavitation is the second most popular way to kill your pump, so pay attention to details.

 5.    It don’t mean a thing if you don’t have that swing

•  Keep your hose moving. The preferred technique for jetting a line is to work the hose back and forth: push the hose 2 feet forward, then pull it back a foot, then push forward 2 feet and back a foot. The maximum cleaning action comes when you pull back the hose, not pushing it. As you pull back, the angle of water flow exiting the nozzle scours the sides of the pipe, magnifying your cleaning efforts. If you keep the hose moving, you’ll do a better job and do it in less time.

•  There is another reason to keep it moving. Because of the fluid dynamics of high-pressure water flow, turbulence can cause vortices to form just behind the nozzle when you are doing the job. These vortices, if stationary for any length of time, can suck sand, loose dirt, grease, or sludge in behind the nozzle, causing it to plug up and trap the hose down in the pipe. Getting your hose stuck in the pipe, no matter what the cause, is a bad thing. Digging it up is usually the only viable option. Again, very time consuming.

 6.    Don’t freeze up

•  Statistically, freezing is the number one way to kill your pump. If you live in a place with four seasons, you’ll find it surprisingly difficult to keep your pump from freezing when you are doing work on a frigid day. The damage can take place before, during, or after the job, and can affect your hose as well as your pump. If your unit has an antifreeze tank, please get in the habit of using it whenever temperatures are close to freezing. If your unit does not have this feature, introduce antifreeze to keep it from freezing when you are driving to and from the job. Just disconnect the hose that runs from the output valve to the hose reel swivel. Then pour antifreeze into the inlet as you start the motor on the unit, which will draw the fluid through the pump. When you notice antifreeze exiting the output valve, turn off the motor. Then, using an air compressor to blow the water out of the hose (remove the nozzle). Make sure this has been done before you drive to the job, and again before going back to the shop. During the job, limit the amount of time the units sits without water flowing through the pump. Turn the unit on frequently, running water through the bypass system to keep it warm. If you make it someone’s job to pay attention to the pump, then you’ll improve the odds of it surviving till spring.

•  You probably noticed that most of the points can be summarized by “paying attention to what you are doing” and “do your homework”. Jetters are fantastic tools for our industry, able to address most modern sewer line problems better than other tools at our disposal. But, like everything else in life, greater power comes hand in hand with greater responsibility. If you sweat the details, a jetter is an incredibly versatile and profitable tool that can transform your sewer maintenance program.

May 2019 Risk and Safety Newsletter